Welcome to Morgan Design LTD

Morgan Design was formed in 2005 by Iain Morgan, a Chartered Engineer with over 30 years experience in mechanical design and analysis. Specialising in Design for Additive Manufacture as well as conventional techniques, we can provide consultancy or take responsibility for all aspects of your project from initial concept through design, manufacture, prototype and testing / commissioning.


  • Design for Additive Manufacturing
  • Preliminary / concept design
  • Detailed design
  • Stress analysis using FE and hand calculations
  • 3D CAD modelling of components and assemblies
  • 2D detail drawing preparation and checking
  • Model Based Definition (MBD) / Product Manufacturing Information (PMI)
  • Fixture Design
  • Rapid Prototyping
  • Supplier management
  • Product development
  • Project planning
  • Design for Additive Manufacturing build preparation
  • 3D Scanning and Reverse Engineering
  • Technical Leadership

Projects undertaken:

  • Design of Gas Turbine Combustor components for Additive Manufacturing
  • Design of low cost 3D printed test fixtures
  • Additive Manufacturing design and research
  • Aircraft structures design
  • Design and development of test equipment for aircraft radomes
  • Design and installation of cable connectors for Tidal Energy devices
  • Design for underwater shock
  • Design of Mountain Scooter for leisure market
  • Design of submarine pressure hull cable glands
  • Design work in the petrochemical industry on vessels and pipework, on package boilers and associated equipment
  • Gas turbine engine design and development including compressor, combustor and turbine components
  • Technical Services Engineer at an airline overhaul base
  • Test equipment for gas turbine engines including heavy structural fabrications, lifting, handling equipment and pipework
  • SolidWorks Enterprise PDM administrator

Tools and techniques used:

  • CAD
  • NX PLM / Teamcenter
  • SolidWorks / Enterprise PDM
  • Pro/Engineer / Creo
  • Onshape
  • GD&T
  • FE analysis
  • Structural Optimisation
  • Altair Hyperworks / Inspire
  • Cosmos / SolidWorks Simulation
  • Ansys
  • SC03
  • Mathcad
  • Magics
  • 3-Matics STL
  • Geomagics Qualify and Studio
  • SDRC Metaphase PDM
  • DFM
  • DFA
  • DfPE including QFD


  • Rolls-Royce
  • Altran
  • Airbus
  • Morson
  • Expleo / Assystem
  • SEA / J&S Marine

Chartered Engineer Registration Number – 422335, (Engineering Council). Member of the Institution of Mechanical Engineers No: 73335492.

Work can be undertaken on or off clients site.